Sonic Welding Process at MOKO
Sonic welding is a very popular method for welding polymeric composites, which is featured with fast production speed, high automation, and lower cost.
Equipped with state-of-the-art equipment, MOKO sonic welding service helps our customers to weld products with high precision and efficiency. We have more than 10 years of experience in the welding, which allows us to handle kinds of welding projects in different industries.
MOKO Technology has rich experience in the design and manufacturing of weld tooling and we have participated in a lot of ultrasonic welding projects in different industries. We provide sonic welding service for PC cards, electronic product housings, auto parts, and other products. Thanks to our CNC machining capability, we have developed the rework tools that allow us to open the ultrasonic welding products easily without damaging the components inside.
We are certified with ISO9001, which means our welding process and products can meet international standards. Our in-house manufacturing and sound quality check processes guarantee the high quality of each piece.
MOKO offers a one-stop sonic welding service to our customers ranging from designing, engineering to fabrication, and also we can support you in the design and development of the weld tooling required. Contact us today to see how we can help you succeed.
Sonic Welding products
What Is the Sonic Welding？
Sonic welding is an industrial process that uses high-frequency ultrasonic vibration to apply pressure to welded parts so they can be tightly bonded. At the same time, the ultrasonic vibration would heat the contact area to make the joint of two parts even stronger. During the process, there is no need to use connective bolts, nails, soldering materials, or adhesives.
The temperature of the welding can always keep below the melting point of the involved materials to avoid the unwanted properties that may be caused by over-high temperature exposure of the materials. It is a technology widely used in industries such as automotive, medical, consumer electronics, communications, and so on.
What Are the Benefits of Sonic Welding?
1. Lower Cost
The materials cost of the welding is lower than other welding technology as it requires no connective bolts, adhesives, mechanical fasteners or soldering materials. In addition, the process of sonic welding at MOKO is highly automated, which can reduce the cost of labor assembly as well. Thus, we can offer the most cost-effective ultrasonic welding solutions to our customers
2. Fast Turnaround Time
Our engineers are the experts in the welding who understand the design requirements of the welded parts to ensure the feasibility of the solution, which can avoid any postponement caused by the unreasonable design or reworking. On the other hand, the dissipation of heat during the welding is quick that can shorten production time as well.
3. Consistency and Repeatability
Ultrasonic welding is featured with high consistency and repeatability process, so the sonic welded products in different batches can keep almost the same in shape and size.
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