How to Achieve Target PCB Impedance Control?

Ryan is the senior electronic engineer at MOKO, with more than ten years of experience in this industry. Specializing in PCB layout design, electronic design, and embedded design, he provides electronic design and development services for customers in different fields, from IoT, LED, to consumer electronics, medical and so on.
How to Achieve Target PCB Impedance Control

As printed circuit boards become smaller and faster, controlling impedance is crucial for managing signal integrity. With circuits operating in the GHz range, even signals above 100MHz can be impacted by trace impedance, potentially causing errors that are difficult to analyze. Luckily, impedance control allows PCB designers to account for these effects. When working with high-speed designs, controlling the impedance of your boards helps ensure the performance you need. This guide will explain what PCB impedance control is and how to achieve target impedance in your PCB design. Let’s get started by understanding the PCB impedance control meaning.

What Is PCB Impedance Control?

PCB impedance control is the practice of matching the characteristic impedance of traces on a printed circuit board to a target design impedance. This is done by carefully controlling PCB trace dimensions, spacing, and routing to create traces with a specific natural impedance. Impedance control prevents signal reflection and integrity issues like overshoot, ringing, and crosstalk, which become problematic at high frequencies in the MHz, GHz, and beyond. Matching trace impedance to targets like 50 ohms or 75 ohms ensures clean signal transmission across a PCB. With today’s high-speed digital and analog circuits, managing impedance is critical for optimum circuit performance.

The Importance of Impedance Control

Effective impedance control enables PCBs to function faster and more reliably by minimizing signal distortion. For certain high-frequency applications like RF communications, telecoms, and high-speed analog video, maintaining specific target impedances on PCB traces is crucial.

As signals transmit down a PCB trace, impedance mismatches at different points can cause harmful reflections. These reflections travel backwards, disrupting the integrity of the original signal. The greater the impedance mismatch, the more severe the distortions.

Impedance control matches the impedance across the entire PCB by carefully tuning trace dimensions and routing. This impedance matching reduces reflections, safeguarding signals from corruption. Longer traces or higher frequency signals require tighter impedance control to maintain clarity.

By designing a proper layout, PCB designers can improve impedance matching and signal integrity. Meticulous impedance control allows PCBs to perform robustly even at GHz frequencies for today’s high-speed electronics.

Impedance Control in PCB

What Factors Impact PCB Impedance Control?

Several key design elements impact a PCB’s trace impedance and must be considered for effective impedance control:

  • Trace width

The width of the copper trace is a major factor in impedance control. Wider traces mean lower impedance, while narrower traces increase impedance. Traces must maintain consistent widths along their length to preserve impedance. Variations in trace width will disrupt impedance uniformity.

  • Copper thickness

Thicker copper reduces impedance due to better conductivity. But etching and plating become more difficult with extremely thick copper. Most PCBs utilize 1-2 oz copper, providing suitable thickness for controlled impedance while still allowing fabrication.

  • Dielectric thickness

Dielectric thickness between the trace and reference plane influences impedance too. Thick dielectrics raise impedance, but not linearly. A 100% increase in dielectric only raises impedance 20-25%. Tighter control is needed for thin dielectrics where small variations make a larger difference.

  • Dielectric constant

The dielectric constant (Dk) of the insulating base material impacts how signals propagate through the PCB. Materials with stable Dk below 3 are best for controlled impedance at high frequencies. Materials like FR-4 with higher Dk can lead to inconsistent impedance control.

Methods to Achieve Target Impedance Control

When designing printed circuit boards, controlling impedance is crucial for proper functioning, especially for high-frequency or high-speed PCBs. Here are some techniques PCB designers can employ:

  1. Indicating Controlled Impedance SignalsClearly

When designing a printed circuit board, it is wise for the designer to clearly indicate which signals need controlled impedance. This can be done by including a component datasheet that specifies the signal class and corresponding impedance for each part. The designer should also note the preferred layer for routing each signal trace, as well as any spacing rules that must be followed between traces carrying different signals.

  1. Choosing the Right Transmission Line

When creating PCBs for high frequency applications, choosing the right transmission line structure is key.

Microstrip lines place the signal trace on the outer layer over a ground plane. This cost-effective approach works well for microwave circuits like antennas and filters.

Striplines enclose the trace between ground planes within a multilayer PCB. This allows for tighter impedance control and reduced crosstalk, but requires more complex fabrication.

By weighing the tradeoffs of microstrip versus stripline technologies, designers can optimize their transmission line selection. Microstrip lines leverage standard PCB processes, while striplines provide better performance where tight impedance control is critical.

  1. Proper Spacing of Traces and Components on PCBs

When laying out printed circuit boards, it is important to provide adequate spacing between traces and components. This helps minimize crosstalk, which primarily impacts microstrip transmission lines carrying high frequency signals.

As a general rule, impedance-controlled traces should be spaced at least 2-3 times the line width (2W-3W) from other traces on the PCB. For circuits with very high frequency signals, increase the spacing to at least 5W for better isolation. Also, maintain a minimum distance of 30 mils between impedance-controlled traces and other trace types or components.

Proper spacing ensures impedance integrity and reduces coupling between traces. Closely spaced traces or traces running near other PCB components can negatively impact performance. Following spacing guidelines helps maintain signal integrity and avoid issues like crosstalk.
Spacing of Traces and Components on PCBs

  1. Matching Trace Lengths for Signal Integrity

When routing traces on a printed circuit board, it is important to match the lengths of traces carrying related signals. This is especially critical for high-speed signals.

If traces originate from different points, serpentine sections can be inserted in shorter traces to match the overall length. The goal is to ensure all traces in a group are the same physical length from source to destination. Matching lengths prevents timing skew issues from traces arriving at different times due to length differences. With high-speed signals, even small differences in trace length can cause problems.

  1. Minimizing Capacitance Effects on Impedance-Controlled Traces

When routing impedance-controlled traces, it is best to avoid placing capacitive components between the traces. Capacitors and other components can introduce impedance discontinuities that disrupt signal integrity.

If capacitors must be used, they should be placed symmetrically across all related traces. This helps maintain consistent capacitive loading and equal signal propagation between the traces.

Asymmetric capacitor placement can cause impedance mismatches and skew between signals. The capacitance ends up filtering or slowing down some traces more than others.

Closing Words

Achieving proper impedance control is critical for signal integrity in high-speed PCB designs. By understanding what factors impact impedance and utilizing techniques like balanced routing, length matching, and proper component placement, PCB designers can dial in the target impedance across their board.

At MOKO Technology, we ensure impedance control in every PCB we produce. Our team thoroughly reviews impedance requirements and tunes our processes to achieve the target impedance for each design. With experience across various applications, we can provide recommendations to help meet your controlled impedance goals. Contact us to learn more about our fabrication capabilities focused on signal integrity and robust performance in high-speed circuits.

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Ryan is the senior electronic engineer at MOKO, with more than ten years of experience in this industry. Specializing in PCB layout design, electronic design, and embedded design, he provides electronic design and development services for customers in different fields, from IoT, LED, to consumer electronics, medical and so on.
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