What is the difference between thin film and thick film precision surface mount resistors?

I'm using some 0.1% precision 10k and 150k resistors. They are thin film 0603 surface mount. For a lot more, there are also thick film types. Fundamentally and practically, what is the difference between these two?

PCB Assembly
December 8, 2023

Thick film resistors are screen-printed. The alumina substrate is metalized then a resistive paste is deposited on top of the terminals. It is later trimmed, coated, metalized on the edges, and plated.

Thin film (or metal film) resistors have said film vacuum deposited, allowing for a much more uniform and controlled resistive element. They then undergo similar finishing steps to trim, coat, and metalize the edges.

As a result, thick film resistors are generally cheaper than their thin film counterparts, but the tolerance and temperature coefficients one can get out of thin film resistors are generally better. Depending on the materials used, there is plenty of overlap between the two, but all things equal, thin film offer better performance for a cost premium.

Oliver Smith

Oliver is an experienced electronics engineer skilled in PCB design, analog circuits, embedded systems, and prototyping. His deep knowledge spans schematic capture, firmware coding, simulation, layout, testing, and troubleshooting. Oliver excels at taking projects from concept to mass production using his electrical design talents and mechanical aptitude.

Oliver Smith

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